Insulated Chamber × Energy-Saving Design: The Green Transformation of High-Energy-Consumption Labs

In life science research and laboratory animal husbandry, the cleanliness of cages directly impacts animal health and data reliability. Traditional manual washing struggles with inefficiency and biofilm removal, while automated cage washers standardize and streamline the process through high-pressure spray, precision temperature control, and data traceability.

 

Core Technology: Four Systems in Synergy

 

1. High-Pressure Spray System

Physical Cleaning: Softened water is pressurized (≥1,200L/min flow rate) to form high-velocity jets, thoroughly removing feces, urine stains, and protein residues from cage surfaces.

Dynamic Coverage: Rotating spray arms with fan-shaped nozzles and adjustable cage racks ensure 360° cleaning.

 

2. Chemical Cleaning & Disinfection

Dual-Mode Washing:

Alkaline phase (≥55°C): Degrades fats/organics.

Acid neutralization: Eliminates mineral scales and urine alkalinity, restoring surface smoothness.

Independent Rinse Tank: Uses ≥82°C purified water for residue-free rinsing.

 

3. Smart Control System

Siemens PLC/Touchscreen: 20+ preset programs with customizable parameters (temperature, duration); real-time monitoring of conductivity, temperature, etc.

Triple Alerts: From “low detergent” warnings to “heating failure” auto-shutdown for safety.

 

4. Energy-Efficient Design

Insulated Chamber: Minimizes heat loss, reducing energy consumption by up to 30%.

Water Recycling: Built-in filters trap debris, preventing drain clogs and conserving water.

 

Standardized Workflow

1. Preparation

Check supplies: Detergent levels (acid/alkaline ≥20%), soft water, and clean filters.

Safety check: Disengage emergency stop button and power on.

 

2. Loading Cages

Optimal Placement: Position cages open-side down on multi-tier racks; avoid stacking.

Accessory Adapters: Use dedicated holders for water bottles/feeders to prevent damage.

 

3. Program Selection

Preset Modes:Standard: Alkaline→Acid→Hot rinse (ideal for stubborn stains like rabbit cages).

Custom Settings: Password-protected interface adjusts temperature (40–93°C), drain time, etc.

 

4. Operation & Monitoring

Live Data: 9-inch screen tracks spray pressure, temperature curves; triggers alarms for anomalies.

 

5. Maintenance

Daily: Clean filters post-use; inspect nozzles monthly.

Compliance: Export logs via USB for GMP audits.

 

Why It Matters

Automated washers address lab pain points while enhancing transparency and compliance. By combining the right equipment with standardized protocols, labs can boost efficiency, cut costs, and uphold animal welfare.


Post time: Jun-09-2025